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ByTune offers precise, reliable, affordable plastic CNC machining components, our company is a successful manufacturer and supplier, we devoted ourselves to plastic CNC machining components for 20 years, we will provide excellent service and competitive price for you, we are expecting become your long-term partner in China.
Precise plastic CNC machining components manufacturer
1.Product introduction of plastic CNC machining components
POM plastic has similar metal hardness, strength and rigidity, Another called "over steel".Has good thermal stability, chemical stability and easy machining. Machined plastic parts Widely used in the manufacture of gears, levers, rotating machinery parts.Our plastic machining includes: delrin, neoflon, teflon, ultem, peek,PC PMMA,PTFE,PEI,POM,ABS.
We have a dedicated CNC machining technology team. Our technical staff in the plastic machining processing has accumulated a lot of technical experience, A detailed analysis of the product deformation in the machining plastic is given. Almost all workers in the plastic processing process will be manufactured to help the fixture inhibit deformation of the product. Factory processes: order review, drawing review, product NC programming, production planning, processing, quality inspection, packaging and transportation.
We are specialized in manufacture plastic CNC machining components for different applications , and we know which small detail is critical for this application, just give us your dimension, we will send you perfect and satisfied parts promptly
2. Products parameter of CNC machining components
Delrin, like most plastics has a much greater coefficient of thermal expansion than steel, so temperature must be closely maintained if tight tolerances need to be held. Also, Delrin is a crystalline material, and if not fully polymerized, heat can cause additional molecular cross linking, which will result in shrinkage. This shouldn’t be a problem with stock sold for machining applications, but could come back to bite you if doing secondary machining on the components.
Besides CNC turning, we also have manual turning machines, Although today most machining is done by CNC, there’s still a need for highly skilled manual work. If a particular job is unusually big, awkward or difficult to grip, we’ll machine manually. We can swing up to 2.5 meters in our vertical borer and turn 2m diameter x 5m long x 8 Tonne in our horizontal lathe.
| Part Size | Bar capacity up to 2 ¾" diameter | ||
| Up to 50" diameter | |||
| Tolerance | As military standard | ||
| Materials | Aluminum Brass Bronze Carbon Steel Copper POM,PEFT, Stainless Steel Alloy Others available |
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| Procession | CNC, Lathing, Milling,Grinding,Casting, Forging,Stamping,Anodizing... | ||
| Equipment | Machine | Quantity | Capacity (diameter) |
| Okuma Captain L370 | 10+ | 2 3/4" (70mm) bar, | |
| 4 axis | 10" (500mm) blank | ||
| Okuma LB15 | 8 | 1 5/8" (42mm) bar, | |
| 2 axis | 10" (250mm) blank | ||
| Hitachi-Seiki HVP20J | 8 | 1 5/8" (42mm) bar, | |
| 3 axis | 10" (250mm) blank | ||
| Doosan S280N | 10+ | 1 5/8" (42mm) bar, | |
| 5 axis | 50" (1270mm) blank | ||
| Hardinge Super-Precision | 6 | 8" (204mm) blank | |
| 2 axis | |||
| Typical Products | Connectors,Cylinders,Ends, | ||
| Flanges,Housings,Precision shafts,Sheet, | |||
| Seals,Sleeve, Lids, Bases… | |||
●CNC Milling Parts ( Max ) : Length 1030mm,Width 800mm, Height 750mm.
●CNC Turning Parts (Max ): Diameter 680mm,Length 1270mm.
CNC machining including CNC milling and CNC turning, cutting, grinding, milling, sheet metal fabrication.CNC milling machining and CNC turning materials are: Steel: Q215,Q235,10# 15#, 45#, S303,304,316, SKD11,718H Product surface treatment: Passivation and laser engraving
3.Product feature and application of CNC machining components
One of the typical application is UAV or ROV, We produce tens of thousands of CNC machining Delrin arts and serve many different industries, including ROV/UAV, Drone, industry machines like textile, aerospace and medical, automotive parts, unmanned aerial vehicles, communications terminals and precision components such as robots .We provide precision machined parts for HUAWEI, FOXCONN.
Machining Processes
●CNC Milling
●CNC Turning
●CAM Programming
●sheet metal fabrication
●Grinding
●Cutting
●Thread Turning / Milling threading
●Tapping
●Drilling
Equipment Capabilities
●CNC Machining Center, 3 Axis ,4 Axis.5 Axis
●CNC Lathe, Lathe, CNC Turning Centers, Horizontal 8/12-position hydraulic turret.
●Milling Machine
●Grinding Machine
●Drill Press
●Tapping Center
●Punch
4.Products quality control of CNC machining components
●ISO Qualified factory
●SGS audited factory
●RoHs Certified
●100% measure before shipment
●Strictly as per military standard and drawing tolerance
●100% free replacement if NG happens on the responsibility of our side
Second machining
5.Deliver, shipping and payment of CNC machining components
●Within 24 hours quotation
●3 days for samples preparation
●2 weeks for batch regular order
●Shipment by UPS/DHL/TNT/FedEx or by sea as per requested
●Reliable package
●Samples payment by Paypal or western union
●TT for regular PO
6.FAQ about CNC machining components
Are there any special considerations that need to be taken as far as which tools to use?
Just don't turn it to fast, or the Delrin will melt also.
Make sure your cutting tool is very sharp and you may want to keep a small radius on the cutting tip if you're turning it to reduce the amount of finishing work you'll have to do.
Keep in mind that Delrin will flex, so don't take too big of a cut at one time.
High speed steel and carbide cutting tools will work just fine.
7.Recommendations